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Batch Production Solutions for Printed T-Shirts & Sweatshirts

Addressing the dual market demand for both small-batch, rapid-response orders and large-scale custom production—covering textiles such as T-shirts, sweatshirts, jackets, throw pillows, and canvas bags—Baocai Intelligent offers a comprehensive, end-to-end solution encompassing the entire workflow: “Order—Print—Cut—Heat Press—Fold—Pack—Logistics.” This system significantly reduces reliance on manual labor while boosting production efficiency and order fulfillment capabilities. By substantially increasing per-unit-of-time output for clients, it perfectly aligns with the prevailing trends in Print-on-Demand (POD) toward eco-friendliness, high efficiency, and cost-effective optimization.

1 Batch Production Solutions for Printed T-Shirts & Sweatshirts Po-try

Core Equipment Configuration:

① High-Speed ​​8-Head White Ink Heat Transfer Printer:

Equipped with eight Epson I3200 printheads, it boasts an average printing speed of 60 m²/h. Production capacity is significantly boosted—”one 8-head unit equals two 5-head units, or three 4-head units”—allowing for a daily output of up to 20,000 T-shirts. Furthermore, the entire machine measures only 3.7 meters in length, saving approximately one-third of the required floor space while reducing energy consumption by over 60%. This enables printing houses and garment manufacturers to achieve high-speed, large-scale production at a significantly lower cost.

dtf Batch Production Solutions for Printed T-Shirts & Sweatshirts Po-try

② Flatbed Cutter

Automatically identifies patterns and precisely cuts heat transfer film and 3D label film; optionally retains SKU QR codes during the cutting process to enhance order processing efficiency.

③ Dual-Station Fully Automatic Heat Press

Featuring synchronized dual-station operation, this machine enables continuous heat pressing, significantly boosting single-operator output efficiency and shortening production cycle times.

④ Garment Folding and Packaging Machine

This machine automates the folding, bagging, and shipping label application of finished garments. Integrated with an intelligent control system, it establishes a unified packaging workflow where a simple barcode scan triggers the complete automated packaging process. Seamlessly linking with logistics and shipping operations, it minimizes human error and perfectly meets the high-efficiency shipping demands of cross-border e-commerce businesses utilizing Print-on-Demand (POD) models.

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